Increase Equipment Availability By Extending Slew Ring Life On A Komatsu PC 5500 Hydraulic Shovel

Komatsu Pc 5500 Hydraulic Shovel

The solution helped slew ring achieve over 70,000 hours and is still running.

Application

Hydraulic shovel slew ring application in opencast hard rock mining. Slew rings are normally changed after 30,000 hours changes take 7 days.

Identify

By working collaboratively with the mine it was determined that a high performance grease should be used from the start of the machines operating life.

Agree

It was agreed to use Tribol Molub-Alloy 936 SF Heavy NG to achieve benefits of:

  • Maximum component life time
  • Lowest lubricant related maintenance
  • Maximum machine availability
  • Lowest operating costs

Deliver

After 70,000 hours:

  • No slew ring replacement
  • Negligible signs of wear
  • No automatic lubrication system failures reported

Operating cost achieved was < R0.01/ton and machine availability increased from 85% to 95%